The Cutting-edge Approaches to High-precision Manufacturing
Chemical Etching is an advanced manufacturing technology widely used for processing precision metal components. By synergisically integrating photochemical reactions with chemical etching, this technology achieves intricate design fabication at unprecedented precision and efficiency levels.
What is Chemical Etching?
Photo Chemical Etching (PCE) is a technology that uses photosensitive materials and chemical etchants to precisely process metal surfaces. First, a layer of photoresist is applied to the metal surface, and a design pattern is transferred onto the resist using ultraviolet light exposure. Next, a chemical etchant removes the unprotected metal areas, resulting in the desired precision component. This method is particularly suitable for manufacturing micro parts, complex geometries, and high-precision assemblies. 》Read More…
Our Etching Capabilities
Chemical etching is a precise, cost-effective manufacturing process used to produce complex metal components with tight tolerances. At Hysenetch, we specialize in photo-chemical etching for a wide range of materials, including stainless steel, copper, titanium, nickel and various alloys.
Unlike traditional mechanical processing, etching does not produce burrs, ensuring that the component surfaces are smooth and flat, thereby enhancing the quality and performance of the components.
Long Lifespan
Due to the high precision, smooth surfaces, and stress-free nature of etched components, they generally have a longer lifespan.
Flexibility in Design/Customization:
Etching processing allows for the realization of complex and intricate designs, greatly enhancing the flexibility in component design and customization, and enabling quick responses to specific customer requirements.
No High Mold Costs
Etching processing does not require the creation of expensive molds, significantly reducing initial investment costs. This makes it particularly suitable for small batch production and rapid prototyping.
Wide-Ranging Applications
Photo Etching plays a significant role in multiple industries. In the electronics sector, it is used to manufacture micro circuit boards and precision connectors. And in aerospace, it produces lightweight yet high-strength components. And in medical device manufacturing, it enables the creation of high-precision surgical tools and implants. Moreover, the automotive and energy industries rely on this technology to produce high-performance parts.
Through Photo Chemical Etching, businesses can achieve innovative designs with lower costs and higher efficiency. If you are seeking a reliable and efficient manufacturing method, consider this technology, it unlocks new possibilities for your products.
Why Choose Hysenetch?
Hysen brings over 13 years of expertise in precision etching. We specialize in high-quality photo etched components. Our factory is ISO 9001, ISO 14001 and IATF 16949 certified. This ensures top-tier quality for precision metal components via photo chemical etching.
How to work with Hysenetch?
Send us your design drawing or sample to get a quotation.
Prepare the raw materials according to your order.
Cut the raw materials by product size.
Clean the sheet metal after cutting.
And then the sheet metal be printed and dried.
Make the film (Photoresist Coating) and check at the same time.
Expose, by exposing the pattern on the film is transferred to the sheet metal.
Develop, by this step to remove the area which is not exposed.
Chemical Etching, use our unique etchant to remove the metal which is exposed.
FQC and delivering, once the all products which have been checked by FQC will be packaged and delivered to the customers.
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