etched Precision encoder discs

High-precision etched code wheel for encoder

What is an etched encoder disc?

An etched encoder disc is a critical component in motion control systems, providing precise position and speed feedback for a wide range of applications.

Hysen manufacturs encoder discs using advanced etching techniques to create highly accurate patterns that enable encoders to measure rotational movement with exceptional precision.

Wether in robotics, industrial automation, or medical devices, etched encoder dics play a vital role in ensuring smooth and reliable operation.

Why Choose an Etched Encoder Disc?

Etched encoder discs are the backbone of modern motion control systems, offering unmatched precision durability, and versatility. Their ability to deliver accurate feedback in demanding environments makes them a prefeerred choice for engineers and designers across industries.

An etched encoder disc is more than just a component, it’s a key enabler of precision and reliability in motion control systems. By understanding its benefits and applications, you can make informed decisions about integrating this technology into your projects. Whether you’re designing a high-speed robotic arm or a sensitive medical device, an etched encoder disc ensures your system operates with the accuracy and efficiency it needs to succeed.

Etched Encoder Disc’s Benefits

Burr-Free

Unlike traditional mechanical processing, etching does not produce burrs, ensuring that the component surfaces are smooth and flat, thereby enhancing the quality and performance of the components.

Long Lifespan

Due to the high precision, smooth surfaces, and stress-free nature of etched components, they generally have a longer lifespan.

Flexibility in Design/Customization:

Etching processing allows for the realization of complex and intricate designs, greatly enhancing the flexibility in component design and customization, and enabling quick responses to specific customer requirements.

No High Mold Costs

Etching processing does not require the creation of expensive molds, significantly reducing initial investment costs. This makes it particularly suitable for small batch production and rapid prototyping.

Applications of Etched Encoder Discs

Automotive Industry: In modern cars, etched encoder discs are used in various systems.

Medical Equipment: In medical devices like MRI machines, robotic surgical systems and laboratory analyzers, etched encoder discs play a vital role.

Aerospace and Defense: In aircraft flight control systems, etched encoder discs are used to measure the position and movement of control surfaces such as ailerons, rudders, and elevators.

What kind of Etched Encoder Discs does Hysen manufacture?

Using photo chemical etching machining technique, Hysen manufactures custom metallic encoder discs with customer’s drawings. So that we can fabricate metal encoder discs with a wide variety of precise patterns, such as, capacitive encoder disc, optical encoder disc, reflective encoder disc, and magnetic encoder disc etc.

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